分离压对不同基底上含活性剂液滴铺展特征的影响

针对不同基底结构上含不溶性活性剂液滴的铺展过程,引入受活性剂浓度影响的分离压模型,应用润滑理论建立了液滴厚度和活性剂浓度演化方程组,通过数值计算得到了分离压作用下含活性剂液滴过程的演化特征。研究表明不考虑分离压时,最小液膜高度贴近壁面,诱发去润湿现象发生,基底不平整度增加加剧液膜变形;分离压作用下最小液膜高度显著上升,铺展前沿处衍生出的子波结构明显减少,铺展更加稳定;分离压具有抑制液膜表面变形促进液滴铺展的作用。     

新型钛-铜基复合基体阳极的制备及性能研究

引入铜金属作为基体组元来替代传统钛电极单一钛基体,借助扫描电镜及能谱仪研究Ti-Cu复合基的界面形貌及界面处元素分布,通过分析电极的线性扫描伏安(LSV)曲线,对比研究其涂层电极与传统钛涂层电极的电化学性能差异.研究表明:利用真空热压扩散烧结法可制备界面冶金式结合的Ti-Cu复合基材料,其界面的扩散反应和变化形式为:Cu+2Ti→Cu Ti2,3Cu Ti2+5Cu→2Cu4Ti3,Cu Ti2+Cu4Ti3→5Cu Ti,Cu4Ti3+8Cu→3Cu4Ti,Ti-Cu复合基涂层电极与传统钛涂层电极相比,其析氯电位负移40~90 m V,电极电催化活性提高.     

基于GaAs电感模型的微波功率放大器

基于0.15μm砷化镓(GaAs)工艺建立一种电感模型,并用高频结构模拟器(High Frequency Structure Simulator,HFSS)仿真验证,并在此基础上设计一种微波功率放大器,并用高级系统设计软件(Advanced Design System,ADS)进行仿真。仿真结果显示在8¹2GHz频率范围内,饱和输出功率大于21.9dBm,1dB压缩点输出功率大于20dBm,功率增益大于26dB,功率附加效率大于34%,稳定系数大于1。     

颗粒掺杂对Al基β-PbO_2复合材料性能的影响

在Al/Pb/α-PbO2-WC表面恒电流电沉积制备了β-PbO2-WC(Co3O4)复合沉积层,获得了Al/Pb/α-PbO2-WC/β-PbO2-WC(Co3O4)复合材料.考察了WC、Co3O4颗粒掺杂对β-PbO2复合材料物理性能及其在锌电积模拟体系中的耐蚀性、析氧电催化活性、交流阻抗特性的影响.结果表明:WC与Co3O4颗粒在β-PbO2中的掺杂,提高了复合材料的显微硬度,降低了电阻率及锌电积模拟体系中的析氧过电位,增强了锌电积模拟体系中的耐腐蚀性能.     

球面基底上制作微柱面透镜工艺研究

针对目前在球面基底上制作微透镜阵列工艺复杂,制作成本昂贵等问题,介绍了一种激光直写光刻和光刻胶热熔成型相结合的新的加工技术。为此改造了球面刻划机,搭建了405nm激光曝光光源系统,同时建立三维坐标体系,实现微透镜阵列在球面空间位置的定位。在理论分析和合理设计的基础上,使用BP212正性光刻胶在口径50mm,曲率半径60mm的球面基底上制作出线宽为50μm,矢高为2μm,切面曲率半径约为157μm的微柱面透镜阵列,并给出了测试结果。结果表明：在球面基底曲率半径一定时,通过阶梯升温光刻胶和对其快速冷却等微细加工方法,克服了光刻胶熔融状态时的流动性问题,证明此种加工方法对球面微透镜阵列的制作具有很好的可行性。     

Evaluating the role of composition and local structure on alkali out-diffusion in glasses for thin-film solar cells

The presence of alkali ions has reportedly improved the performance of CIGS/CZTS–based thin-film solar cells. The out-diffusion of the alkali ion, in particular, Na, from the glass substrate offers a facile scalable route of supplying the alkali ions during the growth of the absorber layer. In this work, we demonstrate the diffusion of different alkali ions (Li/Na/K) from composition tuned glasses with intentionally incorporated excess alkali ions into a thin Mo film, typically used as a bottom electrode in solar cells. We also evaluate the physical, mechanical, and thermal properties of the glasses for suitability as a substrate in thin-film deposition. The out-diffusion of alkali ions to the overlayer is found to be critically influenced by the composition and the local structure of the glasses. The Na ions exhibit the highest extent of diffusion among the alkali ions present in glass substrates, while that for the K-ions is the lowest. For the glasses with mixed alkali ions, the presence of Li facilitated the out-diffusion of Na, whereas K ions appear to inhibit the same. Differently with the existing reports, we show that the activation energy and the presence of Ca ions as additional modifiers play a crucial role in the transport mechanism of the ions. In addition, the synthesized glasses exhibit hardness of the order 5-7 GPa, density ~2.55 g cm^-3. The glass transition temperature lies between 535 and 580°C and the coefficient of thermal expansion 8.5-10 ppm/K, which is highly suitable for use as substrates in thin-film solar cells.     

Tensile strength of plasma-sprayed alumina and/or zirconia coatings on titanium

The heat treatment effect on the characteristics and tensile strength of plasma-sprayed alumina, yttria-stabilized zirconia (YSZ), and mixtures of alumina and YSZ coatings on titanium was investigated. The as-sprayed structures of alumina and YSZ coatings consists of a and y alumina phases, and cubic and tetragonal zirconia phases, respectively. The tensile strength of the coatings containing a large amount of YSZ is increased from 25 to 50 MPa by heat treatment at 800 °C. The 60% YSZ-AI₂O₃ coating showed the highest tensile strength. The tensile strength increase of the YSZ-containing coating by heat treatment is caused by formation of 10 to 100 nm wide microcracks. The interface adhesion strength between the heat-treated titanium substrate and the alumina-containing coating is increased by chemical reaction at the in-terface. Thus, a heat-treated alumina and zirconia mixture coating may be favorable in obtaining high tensile strength due to microcrack formation in the coating and the chemical reaction at the interface. During this work, S. Baba was a graduate student at Kyushu Institute of Technology, Sumitomo Metal Ind. Ltd., Osaka, Japan.     

Indentation method for fracture resistance determination of metal/ceramic interfaces in thick TBCs

The indentation technique has been used to measure the adhesion of plasma- sprayed ceramic coatings on metals intended for thick thermal barrier coating ( TTBC) applications. This approach provides the adhesion value as the critical strain energy release rate,Gc, of the interface, which also takes into account any residual stresses. The theoretical background of the method is outlined, and specific examples are reported with respect to the effect of substrate temperature on the metal/ceramic adhesion of thick TBCs.     

不锈钢基体上化学镀铜工艺研究

不锈钢基体上化学镀铜易造成镀层鼓泡,这不仅影响了镀层与基体的结合力,而且直接影响到外观质量.为此,将镀前酸处理过的不锈钢片放在烘箱中加热,以除去酸洗时渗入到基体的氢.确定了热处理温度和时间,采用此方法解决了镀层起泡问题,得到所需要的镀层.     

热处理对两种铜膜结合强度的影响

采用PVD和CVD技术制备Cu/TiN/PI试样，研究表明，TiN薄膜可以有效地阻挡Cu向PI基板内部扩散，CVD工艺制备的Cu膜内部残余应力很小，Cu膜有相对高的结合强度；而PVD制备的Cu膜，在有TiN阻挡层存在的情况下，Cu膜内存在拉应力，拉应力降低了Cu膜结合强度，300℃退火可以消除膜内残余应力，结合强度提高。